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New Arrival – High Speed Horizontal Machining Center

New Arrival – High Speed Horizontal Machining Center
New Arrival – High Speed Horizontal Machining Center2024-08-02T19:55:56-08:00

KSH Horizontal Machining Center Series

Product Highlights

The KENT USA® KSH-4000P series Horizontal Machining Center integrates proven machine design with cutting-edge control and manufacturing technology. Renowned for their reliability and stability, these machines are a top choice for demanding job shops and in-house production facilities. The robust machine body structure ensures higher turning efficiency, superior finishes, and longer tool life, significantly enhancing productivity and profitability. Enhance your global competitiveness today.

  • Equipped with Fanuc 0i-MF Control featuring a 10.4″ color LCD and Manual Guide i, the New-Style Horizontal Machining Center boasts a 15,000 RPM built-in spindle with air/oil mist lubrication and cooler, Big Plus CAT-40, 60-tool arm-type ATC, full B-axis with 0.001-degree precision, 2-pallet APC, preparation for field tool setter installation, 400 psi CTS, and an integrated dual-level chip conveyor designed for aluminum machining.

  • The KSH-4000 series is specifically engineered for machining aluminum alloy parts. It features a built-in spindle that operates at 15,000 RPM, delivering power outputs of 18.5/26/37 kW and torque outputs of 95/171/250 Nm.

  • High precision positioning cones with a hydraulic locking device generate a clamping force of 4.2 tons, ensuring table stability during machining. The KSH series is ideal for applications requiring smaller strokes and precise aluminum parts machining.

  • The machine bed utilizes a 3-point support structure for easy leveling adjustment and stable installation. X-axis roller guideways on a stepped bed enhance structural rigidity, reduce weight, and save floor space, making the minimized machine width design advantageous for mass production line planning.

  • The KENT USA® KSH horizontal machining center series features a traveling column design for compactness and speed. The smallest model, the 4000P, measures 69″ (1752 mm) in width and offers X-Y-Z axis travels of 20″ x 20″ x 20″ (500 mm x 500 mm x 500 mm).

  • Double nut pre-loaded 40mm (1.57″)-diameter class 3 ball screws enable rapid traverse rates of 2,362 ipm (60 m/min) and acceleration/deceleration up to 1.0G in the X, Y, and Z axes. The Absolute Pulse Coder servo system eliminates the need for zero return, allowing the machine to start from any position.

  • The machines are equipped with 15,000 RPM integral spindles that, through high-low winding switching, deliver a peak power of 50 hp (10 min. rating), 35 hp in high, and 25 hp in low, with a peak torque of 184 lb-ft at 980 RPM. The spindles accelerate from 0-7,000 RPM in 0.48 seconds and from 0-15,000 RPM in 1.9 seconds, decelerating from 12,000 RPM to a stop in 0.8 seconds. The Big Plus dual contact tool holding system is standard, and spindle bearing lubrication is achieved through an air/oil mist system.

  • A high-speed full contouring “B” axis provides 0.001˚ precision and a 90˚ index time of 0.5 seconds (4000P) and 0.76 seconds (5000P). A hydraulic clamping mechanism assures repeatability.

  • The standard 60-station automatic tool changer executes tool changes in 1.4 seconds with an average chip-to-chip time of only 2.6 seconds (4000P) and 3.0 seconds (5000P). A rotary type automatic pallet changer switches pallets in 5.9 – 7.0 seconds.

  • The machines feature rigid Meehanite cast iron frames and a standard rear discharge chip removal system to ensure efficient chip removal. A Fanuc 0i-MF conversational control is standard, offering a full complement of high-speed machining options for mold detail and electrode machining.

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KSH-4000P
Travels
Longitudinal Travel X-Axis 20″
Cross Travel Y-Axis 20″
Vertical Travel Z-Axis 20″
Spindle Center to Table Top 3.15″ Min / 23.2″ Max
Spindle Nose to Table Center 2.75″ Min / 22.8″ Max
Table Height from Floor 43.3″
Pallet
Pallet Working Surface 15.7″ x 15.7″
Max Workload on Pallet 880 lbs.
Table Surface Qty 25 – M16 Holes
Max Workpiece Size (∅ / height) 21.65″ x 31.5″
B-Axis Contour Positioning (full 4th axis) .001°
Spindle
Spindle Motor 50HP / 35HP 30 min. /
25HP cont. (built-in)
Spindle Taper Big Plus CAT-40 / BT-40 /
HSK-63A
Spindle Drive System Integral Motor
Spindle Speed 0 – 15,000 RPM
Spindle Torque 184 ft./lbs. @ 980 RPM
Spindle Bearings Hybrid Ceramic with Air/Oil
Mist Lubrication
Automatic Tool Changer (Standard)
Number of Tools 60
Tool Selection Random
Tool Change Time 1.4 sec. Tool to Tool
Chip to Chip Time 2.6 sec. Chip to Chip avg.
Max Tool Diameter 3.15″ with Adjacent Tools
6.6″ without
Max Tool Weight 26.4 lbs.
Max Tool Length 11.8″
APC Unit ( option)
Type Rotary (0 – 180°)
Change Time 5.9 sec.
Rotation Method Servo Motor
Pallet Clamping Method Ball Lock Cones – 37,400 lbs.
Clamp Force
Ballscrews and Axis Motors
X-Y-Z Ballscrew Diameter 40mm (1.57″) x 16mm Pitch
Ballscrew Type Class 3 Double Nut Pre-loaded
Ballscrew Mounting Type Pre-tensioned/Double Anchored
X-Y-Z-B Servo Motor HP 5.2 – 9.0 – 5.2 – 2.1 HP
Servo Motor Mounting Direct Coupled
Feeds
Rapid Traverse Rate X, Y, Z 2,362 IPM
X, Y, Z Acceleration 1G
Cutting Feed Rate 0.01 – 787 IPM
Positioning Accuracy ± .0002″ Full Stroke
Repeatability ± .0001″
General
Coolant Tank Capacity 120 Gallons
Machine Weight 23,000 lbs.
Floor Space 209″ x 69″ x 107″
Machine Power Source 208/220 Volts, 3 Phase 150 Amps
Air Source 90 PSI
  • Fanuc 0i-MF Plus, 10.4’’ LCD
  • 15,000 rpm (built-in), 37/26/18.5KW (50HP / 35HP/25HP)
  • CAT-40
  • Spindle cooler
  • 20 Bar CTS
  • 001degree B axis
  • ATC: 60Tools
  • Integrated Chip Conveyor + trolley
  • Oil Skimmer
  • Coolant gun
  • Air gun
  • Pallet 400 x 400 mm (15.7 X 15.7”)
  • part dim. ⌀ 550 x H800 mm (Ø21.65″ x 31.5″)
  • X/Y/Z stroke 510 / 510 / 510 mm (20 x 20 x 20”)
  • X/Y/Z rapid 60/60/60 m/min (2,362ipm)
  • tool length 300 mm (12”)

 

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